🎥 #ProjectSpotlight – Rotary Indexing Table System for CCS2 Charging Sockets

semi-automated, high-precision, future-proof

The Task:
To ensure precise and test-sensitive assembly of CCS2 charging sockets (2-/3-phase), we developed a semi-automated rotary indexing system with 8 stations. The core of the solution: a high-performance rotary indexing table with intelligent workpiece holders, integrated test technology, and highly automated assembly units.

⚙️ Technical Highlights:
• 8-segment working area with form-coded nests for the charging socket, DC cable & index pins
• Sensor-monitored component feed – from cable lug detection to cover inspection
• Automated assembly of subcomponents using multi-axis systems
• Camera-based inspection and documentation system
• Screwdriving portal with automatic screw feeding and torque-angle monitoring
• Integrated safety concept: light curtain with entry protection, process start via push button, service doors with safety locks, @PILZ safety technology

✨ Key Advantages:
• Automated key processes combined with manual pre- and post-processing
• Compact design – small footprint and “easy transport”
• System availability ≥ 98%
• Cycle time: approx. 25 seconds (operator-dependent)

The Result:
A well-thought-out system concept combining maximum process reliability with modular expandability – ideal for flexible manufacturing processes in the field of charging infrastructure.

Want to learn more about this or similar solutions?
Get in touch! We develop custom machinery tailored to your specific needs.

#Brainware #SpecialPurposeMachinery #Automation #RotaryIndexingSystem #AssemblyTechnology #vCheck #E-Mobility #ChargingTechnology #MadeInSaxony