Wiring Harness / Electrical Distribution Systems

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What do premium vehicles such as Mercedes X-Class and E-Class, Audi E-Tron and E-Tron GT, Porsche 911, Macan and Taycan, Bugatti Chiron have with global volume models from manufacturers such as VW, Audi, BMW, Seat, Skoda, Mercedes-Benz and others in common?

 

Their Wiring Harness and Electrical Distribution Systems were assembled and tested with workstations from Brainware Solutions. 

Our systems are individually tailored to your needs and offer you many advantages:

  • Our extensive catalog of basic systems offers solutions for all common product sizes and transport concepts.

  • Our workpiece holders are basically designed according to the PokaYoke principle and can be permanently installed, installed movably or used as an interchangeable holder.

  • We adapt our interfaces to your infrastructure. We already support a large number of different protocols and databases for the direct retrieval of specific screwing data, assembly values and variants.

  • As standard, we use inherent safety measures to protect the test objects from electrostatic discharge.

  • All of our products in the Electric Distribution area can be combined to form complex systems.

Screw Assembly Workstations

 

Screw Assembly Stations,
tailor-made

Assembly Tables and Fixtures

 

Ensure Quality with Assembly Tables and Fixtures

Assembly Stations for Charging Sockets  and Adapters

Flexible assembly stations in
the high-voltage range

Pre-Assembly Systems /  Pre-Assembly Test Systems

From the first Step to the
perfect Result.

Assembly Inspection Systems Power- /  Load Distributors

Individual Solutions for electrical Distributors

Nanocontact Testing Systems

 

Inspection System based on Camera Detection