🚗🔋 Future-proof manufacturing solutions for e-mobility & high-voltage components 🔋🚗

The number of hybrid and fully electric vehicles is steadily increasing. This presents new challenges for our customers in the vehicle electrical system industry. We offer solutions to meet these demands with our assembly and testing systems for high-voltage components.

Electric vehicles are sold worldwide, yet international standards are lacking. This results in a multitude of different charging socket variants, each requiring its own production equipment and processes. Consequently, space requirements increase, investment costs rise, and training needs grow. Furthermore, increasingly short project ramp-up times and design freeze deadlines must be taken into account.

With our standard.UNI system—the larger counterpart to our compact.UNI units—we have created a flexible solution for manufacturing and testing various labor-intensive products at combined workstations.

Thanks to sophisticated assembly fixtures with automatic contacting (Plug-N-Produce), integrated operator guidance, and intelligent standardization, we achieve investment savings, reduce space requirements, and ensure work is performed according to specifications—even by unskilled operators. This allows us to achieve nearly 100% utilization of the assembly systems.

Plus: field-proven solutions backed by over 15 years of experience in the high-voltage sector
- Monitored screw and nut feeders: Prevent short circuits caused by improper fasteners in charging sockets
- Proprietary, flexible screwdriving gantry: Monitors screwdriving positions and sequences
- Monitored cable tie placement: Applies the correct cable ties with defined force
- Counter-contact modules: Verifies correct polarity
- And much more…

Efficient. Scalable. Future-proof. We support the e-mobility industry in implementing innovations faster and more cost-effectively.
We would be happy to advise you on your production planning – get in touch with us.

#Brainware #WeAreBrainware #EMobility #HighVoltage #Automation #AssemblySystems #PlugNProduce #Innovation